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Tugger AGV

Tows a train of carts on fixed routes between store and line; suited to in-plant delivery with many stops and a steady cycle.

Tows a train of carts on fixed routes between store and line; suited to in-plant delivery with many stops and a steady cycle.

A tugger AGV pulls a train of carts on set routes between the store, the supermarket area and line-side stations. Compared with moving one pallet at a time, one trip serves several stations, which suits assembly plants with steady takt times in automotive components, appliances and electronics. Navigation is laser SLAM with no floor changes; carts can be coupled automatically or by hand, and stops are set per station.

Typical uses

  • Line-side milk runs in assembly plants
  • Bulk replenishment from the store to the line supermarket
  • Finished goods from the line to staging
  • Long in-plant routes with many stops

Key figures

Towing capacity1,000–5,000 kg (whole train)
Carts1–5, depending on aisles and turning radius
NavigationLaser SLAM, repeatability ±10 mm
Speed≤ 1.5 m/s (loaded speed limited per route)
CouplingAutomatic or manual hitch
BatteryLithium, automatic charging
SafetyFront and rear safety scanners, emergency stop, audible and visual warnings; ISO 3691-4

Figures are typical configuration ranges; exact specifications are set per project.

Options

  • Automatic coupling and uncoupling carts
  • Call buttons and interface to MES
  • Door and lift integration
  • Outdoor version for plant roads
  • Under-ride tuggers: the robot drives under the cart and couples to it, 1.5 t class

Scope of supply

  • Machine, drives and control cabinet, assembled and dry-run tested before shipping
  • The equipment's own control and fleet software; interfaces to your existing WMS / ERP as the project requires
  • Drawings: general arrangement, foundation and anchor plan, electrical schematics
  • Conformity documents for the equipment and the whole line, the split of responsibilities and the acceptance criteria are set out in the contract according to the project scope
  • Spare-parts list and wear-part recommendation; a first batch can ship with the equipment
  • Factory acceptance (FAT): attend in person or follow by live video
  • Installation, commissioning and operator training can be included in the offer

What we need for an offer

  • Routes, number of stops and trips per hour
  • Cart size, weight per cart and train length
  • Aisle widths, turns and ramps
  • Floor condition, indoor or outdoor

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