Roller conveyor
The basic line for cartons and totes, with optional zero-pressure accumulation on motorised rollers; modular sections.
Equipment modules
These are the equipment modules our projects are built from. Figures on each page are typical configuration ranges; the actual specification is designed around your site, your loads and your peak hourly throughput.
Belt conveyor
For polybags, small items and inclines; telescopic versions reach into the truck for loading and unloading.
Pallet conveyor system
Chain and roller conveyors, turntables, transfers and lifts that link the AS/RS, palletisers and shipping docks.
Spiral conveyor
A continuous climb or descent across floors in the footprint of one circle.
Vertical conveyor lift
Reciprocating and continuous types: the smallest footprint for moving loads between levels.
Merge and divert modules
Pop-up transfers, skewed-wheel merges and arm diverters that join lines or split them.
Automated truck loading
Autonomous forklifts load whole pallets by trailer and outbound order, for high-volume shipping docks with consistent vehicle types.
Robotic carton loading and unloading
A robot drives into the trailer and unloads or loads loose cartons one by one, with a telescopic conveyor to the warehouse line; for parcel and e-commerce docks handling floor-loaded cartons.
24V MDR zero-pressure accumulation conveyor
One 24 V motor roller per zone: loads queue without touching, zones run only when there is a load. For buffering and releasing cartons and totes on demand.
Telescopic belt conveyor
Installed at the dock door and extended into the truck or container, so loose cartons and parcels go straight on and off the vehicle without being carried the length of the vehicle.
Drum motor (motorised pulley)
Motor and gearbox sealed inside the pulley to drive a belt conveyor directly: compact, low-maintenance, wash-down versions for food, supplied with new conveyors or on its own as a spare.
Food and beverage conveyors (modular plastic belt and slat chain)
Modular plastic belts are washable, can turn and drain; flat-top slat chains carry bottles and cans in single file and accumulate them. Material chosen by product, temperature and cleaning.
Power and free overhead conveyor
Drive chain and load track are separate, so carriers can stop, queue and switch tracks; common on paint and assembly lines for cars, appliances and furniture, with a continuous enclosed-track entry model.
Cross-belt sorter
The workhorse of parcel and e-commerce hubs: 6,000 to 25,000 items per hour, hundreds of destinations.
Swivel-wheel sorter
Modular, low-cost and quick to install, for a dozen to a few dozen destinations.
Sliding-shoe sorter
The gentlest high-speed sort for cartons, built for case-level outbound in distribution centres.
Matrix sorter
A grid of standard belt cells: small footprint, destinations added or removed as needed.
Robot sorting system
Small robots on a raised deck drop parcels into chutes; capacity scales by robot count, and a site goes live in weeks.
Singulation and automatic induction
Turns a pile of tipped parcels into a single spaced line and feeds the sorter automatically, with fewer people at induction.
Automated put wall
Items from batch picking are put into order cells automatically, one by one, replacing the manual put wall; for e-commerce order consolidation, store allocation and returns sorting.
Bomb-bay sorter
The tray floor opens and the item drops into the chute or bag below: for polybags, bagged and flat items, with destinations packed close together.
Barcode scanning tunnel
A reader frame over the conveyor that reads barcodes on the top, the sides or all six faces, depending on the set-up; the number read decides where the item goes.
RFID tunnel and gate
Batch-reads the RFID tags inside a carton in one pass and checks the resulting tag list against the order; common in apparel and retail shipping and receiving.
Garment-on-hanger system and pocket sorter
Hanging garments stored, moved and sorted on overhead rails; small items ride in hanging pockets that buffer, sequence and release them by order. Common in apparel and e-commerce warehouses.
Pick-to-light and put-to-light
Lights and displays at each location show where to pick and how many; press to confirm. Low investment, fast to install, an entry step for fast-moving small items.
Narrow-belt sorter (linear narrow-pitch cross-belt)
Narrow-pitch carriers in a straight layout with destinations on one or both sides: a small footprint and moderate investment for mid-volume parcel depots and e-commerce warehouses; a Chinese strength.
Sorter components and spare parts
Cross-belt carriers, linear motors, swivel-wheel modules, tilt-tray and bomb-bay units, sorter controls: for replacing and refurbishing installed sorters or for integrators building their own.
Sortation chutes and spiral chutes
Spiral and straight chutes bring items down by gravity, and bagging chutes receive what the sorter sends out; the chutes need no drives, automatic bagging stations have their own.
Pallet AS/RS with stacker cranes
Pallet storage 8 to 40 m high, one stacker crane per aisle, fully automatic put-away and retrieval.
Miniload AS/RS
High-density automatic storage for totes and cartons, feeding pick stations directly.
Four-way pallet shuttle system
Dense storage with a flexible layout: the shuttle runs in all four directions, and cold stores are where it shines.
Multi-level tote shuttle system
One shuttle per level, thousands of totes per hour: the core of e-commerce picking.
Case-handling robot system
No rails or lifts: shelving is configured for the robots, which carry totes through the aisles and go live within months.
Goods-to-person pick station
Totes come to the picker, lights show where to put each item, several hundred lines per person-hour.
Line-side automated storage tower
A compact automated storage cabinet for the shop floor: small footprint, uses the height, stores small parts next to the line and delivers them at the press of a button or a scan.
Multi-aisle stacker crane (curve-going or transfer car)
One crane moves to other aisles on a curved rail or a transfer car, so several aisles share it: fewer cranes for stores with large capacity and modest movements.
Pallet stacker crane (single and twin mast)
The core machine of a pallet AS/RS, available on its own: single-mast cranes are light, fast and economical; twin-mast cranes are stiffer for taller, heavier stores.
Telescopic forks and load-handling devices
The unit that puts pallets and totes into rack positions on cranes and shuttles; single or double deep, supplied separately for new machines and retrofits.
Radio pallet shuttle
The forklift sets the pallet at the lane entrance and a remote-controlled shuttle carries it deep into the lane. No aisles inside the rack, more pallets on the same floor, and usually a lower initial investment than an AS/RS.
Cold-store AS/RS solution
Stacker cranes, four-way shuttles or radio shuttles selected for each temperature zone and built into a complete system for the cold store: fewer people in the cold, more storage upwards.
Rack-clad (rack-supported) warehouse with seismic design
The racking carries the roof and walls, so building and racks go up together: worth comparing for new high-bay stores above about 25 m, with dedicated seismic design in earthquake zones such as Türkiye.
Die and mould AS/RS
Heavy-duty cranes store and retrieve press dies and injection moulds and bring them to the transfer point at changeover, replacing searching and craning; capacity is set by the heaviest die.
Long-goods and sheet-metal storage
Profiles and tubes in a cantilever AS/RS, steel and aluminium sheets in a pallet-type sheet tower; the tower can load laser cutters automatically.
AS/RS retrofit and pallet profile check
New controls, positioning, conductor rails and safety devices for existing AS/RS; a profile check at the infeed keeps over-height, over-width, overhanging and overweight pallets out.
Robotic palletising cell
One robot serving one or several lines, hundreds to over a thousand cases per hour, around the clock.
Mixed-case palletising system
Dozens of case sizes built into one store pallet: software plans the stack, 3D vision watches every case.
Robotic depalletising cell
Pallets in, single cases out: 3D vision recognises mixed stacks with no pattern taught in advance.
Palletizer types and palletizing grippers
Layer palletizers for fast single-product lines, gantry palletizers for long spans and several lines, grippers chosen for bags, cases or drums; grippers are also made to order on their own.
Autonomous forklift AGV
Laser navigation, no floor changes. Pallet trucks handle floor-level moves, stackers and reach trucks put away to racking; automatic charging supports multi-shift operation.
Under-ride lifting AGV
Drives under a shelf unit or cart, lifts it and goes: the robot behind shelf-to-person picking and line-side delivery.
Tote-handling AMR
A roller or belt top docks itself to station conveyors, so totes move between lines without anyone pushing a cart.
Rail-guided vehicle (RGV)
Fast, heavy-duty transport on a straight or loop rail: the steadiest link between AS/RS and production.
Tugger AGV
Tows a train of carts on fixed routes between store and line; suited to in-plant delivery with many stops and a steady cycle.
Very-narrow-aisle (VNA) pallet robot
Stores and retrieves pallets at height in aisles of about 1.75 m, narrower than an autonomous reach truck needs; for warehouses that want more pallet positions without building more.
3D-vision robotic piece picking
The camera looks into the tote, the robot picks single items. Regular cartons need little teaching; new SKUs need samples and grasp data first.
Dimensioning, weighing and scanning (DWS)
Parcels never stop: dimensions, weight and barcode captured in one pass, straight into your system.
Pallet stretch wrapper
Wraps the whole pallet load tight in stretch film against shifting, dust and splashes; turntable, rotary-arm and rotary-ring types by throughput.
Case erector and case sealer
The erector opens and bottom-seals carton blanks; the sealer tapes cases shut, and flap-folding models close the flaps too. Sold singly or as an end-of-line packing line.
Strapping machines (carton and pallet)
PP strap is usual for cartons, PET for pallets; semi-automatic, automatic and unmanned inline machines, with top press and corner boards as options.
E-commerce auto bagger
The bag opens automatically, the item goes in, the bag is sealed, and the shipping label is printed on the bag beforehand: an entry step for apparel and small-item e-commerce.
Fit-to-size box machine and box height reduction
Makes a box to each order's size, or cuts a standard box down and closes it, cutting void fill and freight; also a way to reduce empty space under the EU packaging regulation.
Print-and-apply labeler
Prints and applies labels inline: top, side and corner-wrap on cartons, GS1 pallet labels on pallets, shipping labels on parcels.
End-of-line packaging line
Case erecting, packing, sealing, weighing, labeling, palletizing and wrapping in one line, configured to output and products; or just the one machine that is the bottleneck.
Case packers and shrink bundlers
Robotic case packing, wrap-around case packing, tray forming and sleeve shrink bundling; chosen by product shape, speed and plastic-reduction goals.
Warehouse control system (WCS) and WMS / ERP integration
The control and dispatch software delivered with the equipment: it takes tasks from the WMS, dispatches conveyors, cranes, AGVs and sorters, and reports results back; it connects to your existing WMS and ERP.