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3D-vision robotic piece picking

The camera looks into the tote, the robot picks single items. Regular cartons need little teaching; new SKUs need samples and grasp data first.

The camera looks into the tote, the robot picks single items. Regular cartons need little teaching; new SKUs need samples and grasp data first.

A 3D-vision picking cell gives the robot the piece-picking task of taking one item out of a tote. A 3D camera scans the tote, software identifies each item's position and graspable surface, and the robot picks it with a vacuum or finger gripper and places it in the order tote or on a conveyor. Combined with shuttle or case-handling robot systems it enables unmanned picking, and suits e-commerce, pharma and consumer electronics with many SKUs and regular packaging.

Typical uses

  • Piece picking in e-commerce and pharma
  • Single-item sorting of returns
  • Part feeding on production lines
  • Unmanned night-shift picking

Key figures

Pick rateAbout 500–900 picks/h for regular rigid boxes; polybags, transparent items and mixed SKUs subject to sample tests
Item size20–400 mm, ≤ 3 kg (extendable)
VisionStructured-light or ToF 3D camera; reflective and transparent packaging to be assessed
GripperMulti-size vacuum, soft fingers, automatic tool change
RecognitionHigh success rate on regular cartons; polybags, reflective and transparent items need sample tests. Failed items routed to manual handling
Robot6-axis for deep totes and mixed items; SCARA or delta robots for regular items in shallow totes
InterfaceOrder interface to WMS / WCS

Figures are typical configuration ranges; exact specifications are set per project.

Options

  • Post-pick scanning and weighing
  • Several totes per station in parallel
  • Mixed operation with goods-to-person stations
  • SKU sample testing service
  • Failed picks routed automatically to a manual re-pick station

Scope of supply

  • Machine, drives and control cabinet, assembled and dry-run tested before shipping
  • The equipment's own control and fleet software; interfaces to your existing WMS / ERP as the project requires
  • Drawings: general arrangement, foundation and anchor plan, electrical schematics
  • Conformity documents for the equipment and the whole line, the split of responsibilities and the acceptance criteria are set out in the contract according to the project scope
  • Spare-parts list and wear-part recommendation; a first batch can ship with the equipment
  • Factory acceptance (FAT): attend in person or follow by live video
  • Installation, commissioning and operator training can be included in the offer

What we need for an offer

  • SKU samples or list (size, weight, packaging material)
  • Picks per hour
  • Upstream storage system
  • Order container type

Request an offer for this equipment