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Robotic palletising cell

One robot serving one or several lines, hundreds to over a thousand cases per hour, around the clock.

One robot serving one or several lines, hundreds to over a thousand cases per hour, around the clock.

A robotic palletising cell uses a four- or six-axis robot to stack cartons, sacks or pails from the end of a production line onto pallets in a programmed pattern. One robot can serve 2–4 low-speed lines in turn, provided their combined case rate stays within the robot's cycle rate. The gripper is a clamp, vacuum or fork type to suit the product, or a hybrid. The cell includes case infeed, empty-pallet supply, full-pallet outfeed and safety fencing. Patterns are edited in software, not in the mechanics.

Typical uses

  • End of line in food and beverage, household goods and building materials
  • Sack palletising (flour, feed, chemicals)
  • Store-level pallet build in distribution centres
  • Several slow lines sharing one robot

Key figures

Robot payload120–300 kg including gripper
RateAbout 400–700 cases/h picking one case at a time; 900–1,200 cases/h with multi-case or full-row picking
Pallet≤ 1,600×1,200 mm, stack height ≤ 2,200 mm
ProductsCartons ≤ 40 kg, sacks ≤ 50 kg, pails per project
GripperClamp, vacuum, fork or hybrid, with automatic changeover
Lines1–4 lines per robot
Pallet supplyAutomatic dispenser, 10–15 pallets; slip-sheet option
SafetyFencing, interlocked gates and light curtains; conformity documents for the equipment and the whole line, the split of responsibilities and the acceptance criteria are set out in the contract according to the project scope

Figures are typical configuration ranges; exact specifications are set per project.

Options

  • Stretch wrapper and pallet labelling
  • Full-pallet conveying to AS/RS or dock
  • Pattern-optimisation software
  • Food-grade stainless gripper

Scope of supply

  • Machine, drives and control cabinet, assembled and dry-run tested before shipping
  • The equipment's own control and fleet software; interfaces to your existing WMS / ERP as the project requires
  • Drawings: general arrangement, foundation and anchor plan, electrical schematics
  • Conformity documents for the equipment and the whole line, the split of responsibilities and the acceptance criteria are set out in the contract according to the project scope
  • Spare-parts list and wear-part recommendation; a first batch can ship with the equipment
  • Factory acceptance (FAT): attend in person or follow by live video
  • Installation, commissioning and operator training can be included in the offer

What we need for an offer

  • Product type, size, weight and rate per hour
  • Number of lines and pattern requirements
  • Pallet size and stack height
  • Floor plan

Related equipment

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